Wet Scrubber Manufacturer

Wet Scrubbers For Particulate & Gaseous Pollutant Control

Airvent Systems manufactures wet scrubber systems that capture particulate matter and gaseous pollutants before stack discharge.

Overview

Wet Scrubbers Engineered For Your Process

Our wet scrubber systems use water or chemical scrubbing media to capture particulates and neutralize gaseous pollutants before they reach the stack. A reliable choice for processes generating sticky, hot or corrosive emissions where dry filtration is impractical.

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Industrial wet scrubber tower for emission control manufactured by Airvent Systems
Key Features

Why Our Wet Scrubbers Perform

01

Effective Gas Absorption

Neutralizes acidic and gaseous pollutants through liquid contact.

02

Handles Hot & Corrosive Streams

Suitable where dry filtration media would fail.

03

Multiple Scrubber Configurations

Venturi, packed-bed and spray-tower designs available.

04

Corrosion-Resistant Construction

FRP, PP or SS builds to match your process chemistry.

Applications

Where Wet Scrubbers Are Used

  • Chemical process emission control
  • Foundry and metal treatment fumes
  • Pharmaceutical solvent recovery
  • Odour control in process plants
  • Acid gas neutralization
Technical Range At A Glance

Indicative Specifications

ParameterRange
Gas Handling CapacityUp to 50,000 m3/hr
Scrubbing EfficiencyUp to 95%+ (application-dependent)
Scrubber TypesVenturi, packed-bed, spray-tower
Liquid RecirculationPump-fed, closed-loop options

Ranges shown are indicative starting points, not a fixed catalog spec. Share your process data with our engineers for an exact recommendation and datasheet.

Materials Of Construction

Built In The Right Material For Your Process

Gas composition, temperature and dust load determine the correct material. Common options for wet scrubbers include:

Final material selection is confirmed based on your specific application, not a default.

How We Engineer It

Our Design Process For Wet Scrubbers

Every unit follows the same engineering discipline, from duty point through to final testing.

01

Pollutant Characterization

Gas composition, particulate load and any corrosive or acidic components are established first.

02

Scrubber Type Selection

Venturi, packed-bed or spray-tower configuration is chosen based on the pollutant and required efficiency.

03

Liquid-to-Gas Ratio Sizing

Scrubbing liquid flow rate is calculated to achieve your required capture efficiency.

04

Material Selection

FRP, PP, lined MS or stainless steel is chosen based on chemical compatibility.

05

Recirculation System Design

Pump, sump and liquid distribution are sized for continuous operation.

06

Performance Testing

Units are checked for structural integrity and spray/distribution function before dispatch.

Where They're Used

Industries We Serve With Wet Scrubbers

Chemical Plants

Acid gas neutralization and corrosive fume control.

Pharmaceutical Units

Solvent vapor recovery and odour control.

Foundries

Fume scrubbing from metal treatment processes.

Food Processing

Odour control in processing and waste handling areas.

Textile Industries

Dye and chemical fume control in wet processing.

Power Plants

Flue gas treatment ahead of stack discharge.

Quality Assurance

Checked Before It Ever Leaves Our Facility

  • Dimensional inspection against the approved general arrangement drawing
  • Spray nozzle and liquid distribution function check
  • Material compatibility verification for the specified chemistry
  • Housing leak and hydrostatic test where specified
  • Pre-despatch inspection available on request
After-Sales Support

Support That Doesn't End At Dispatch

  • Scrubbing efficiency troubleshooting for installed systems
  • Nozzle cleaning, replacement and recirculation pump servicing
  • Packing media replacement for packed-bed scrubbers
  • Corrosion inspection and repair
  • Retrofit support when process chemistry changes
FAQs

Frequently Asked Questions About Wet Scrubbers

What is the difference between a wet scrubber and a dry dust collector?

A wet scrubber uses liquid (usually water or a chemical solution) to capture particulates and gaseous pollutants, while a dry dust collector uses fabric filter media. Wet scrubbers are the better choice for hot, sticky, corrosive or gaseous emissions where dry filtration media would clog or degrade quickly.

Which scrubber type should I use, venturi, packed-bed or spray-tower?

Venturi scrubbers suit fine particulate at high efficiency. Packed-bed scrubbers are effective for gas absorption, such as acid gases. Spray-tower scrubbers handle larger droplets and lower-pressure-drop applications. The right choice depends on your specific pollutant, share your process details and we'll recommend a configuration.

What information do you need to size a wet scrubber?

Gas volume, pollutant type (particulate, acidic gas, or both), inlet concentration, gas temperature, and your required outlet emission level or removal efficiency. Water availability and disposal or recirculation constraints are also relevant.

What materials are wet scrubbers built in?

FRP and polypropylene are common for corrosive-resistant, lightweight construction. Mild steel with rubber lining or stainless steel (316 for aggressive chemistry) are used where structural strength or higher temperature resistance is needed.

Do wet scrubbers need a wastewater treatment system?

Often, yes, depending on what's being scrubbed and local discharge regulations. Recirculating scrubbers reduce water consumption but concentrate captured pollutants in the sump liquid over time, which typically needs periodic treatment or disposal. This should be planned alongside the scrubber itself.

Get A Quote For Wet Scrubbers

Tell us your air volume, pressure and application. We'll recommend the right wet scrubbers for your process.